General Manager Technical Solutions, Ausenco Limited, 8/2404. ... Modifications to the SABC comminution circuit included an increase in the SAG mill ball charge from 8% to 10% v/v; an increase in ...
WhatsApp: +86 18203695377Worked 15 years in Chilean mining Industry conducting concentrator Plant maintenance engineering, planning, continuous improvement on crushing and Sag/Ball mills, leading grinding optimization initiatives and new technologies development. Outstanding support on productivity and processing performance. Later and to date, 10+ years developing and ...
WhatsApp: +86 18203695377> Mill throughput and efficiency gains are iterative over time > Mill trajectory modelling based on bar heights, angles, spacing and speed is very predictive > Field trials are the acid test operator, designer and vendor > Optimisation strategy: Maximise impact grinding AG/SAG mills Avoid impact on the shell rather the toe of the charge
WhatsApp: +86 18203695377Measuring filling is also necessary to estimate the composition of the load for mill modelling: rock and slurry for AG mills; rock, balls and slurry for SAG mills; or balls and slurry for ball mills. In the case of SAG mills, this requires two separate filling measurements: one for a crashstop and one following a complete grindout to quantify ...
WhatsApp: +86 18203695377Type CHRK is designed for primary autogenous grinding, where the large feed opening requires a hydrostatic trunnion shoe bearing. Small and batch grinding mills, with a diameter of 700 mm and more, are available. These mills are of a special design and described on special request by all Ball Mill Manufacturers.
WhatsApp: +86 18203695377Assuming your ore is AGamenable: 7 TPH to 15 TPH is a comfortably production average for a 13′ x ′ AG Mill. A 13′ x 6′ SAG Mill has a reasonable range of: 20 to 30 TPH for gold ore SAG Ball Mill duty. 25 to 40 t/h for copper porphyry SAG Ball Mill duty. In Single Stage SAG duty, the approximate capacity reduces to only 8 to 13 ...
WhatsApp: +86 18203695377In this example the SAGDesign (SDT) ore hardness is 10 kWh/t (to grind the ore from F 80 152 mm to T 80. Each of the SAG/ball mill pairs shown in the various cases in the Table 1 example, will do the required grinding job and produce the specified tonnage of 471 t/h at a finished grind of 80% passing 75 µm. As in any tradeoff study, there are also reasons to favour one configuration over ...
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WhatsApp: +86 18203695377SAG and ball mills are the most critical equipment in MM process Wireless Temperature Monitoring avoid damages and unplan shutdowns. When the mill is overloaded with more minerals than it can grind, energy consumption increases, and temperature in the poles as well, it would damage the motor and stop the mill. ...
WhatsApp: +86 18203695377Show details of benchmarking. Benchmarking: Bond/Barratt SAG Mill Specific Energy Consumption Detour Lake. J. TorrealbaVargas, J.F. Dupont, J. McMullen, A. Allaire and R. Welyhorsky, The successful development of the detour lake grinding circuit: from testwork to of the SAG 2015 Conference, September 2015, Vancouver, Canada, Paper 38.
WhatsApp: +86 18203695377This is because the product size distribution from AG/SAG mills tends to have more fine material than the HPGR circuit product (Morrell, 2009; 2011) and hence need less ball mill power. Based on ...
WhatsApp: +86 18203695377For the first few years, the SAG mill charge was measured during scheduled downtime and the charging schedule updated accordingly. In late 2017, investigations of the comminution circuit concluded that the SAG mill was not consuming its maximum power draw capability when operating at a 14% to 16% ball charge and 68% to 74% critical speed.
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WhatsApp: +86 18203695377Current operational results show that the SAG mill is operating at 5% ball charge level by volume and is delivering a K80 800 micron product as predicted. Power drawn at the pinion is 448 kW, kWh/tonne (SAG mill) and 570 kW, kWh/tonne (ball mill) when processing mtph, for a total of kWh/tonne or % above the ...
WhatsApp: +86 18203695377The final plan was to increase the ball charge in the SAG and ball mill to 10% v / v and 27% v / v, respectively; set the upper limit of the operating power in the ball mill to 5800 kW; use a TC Series crusher (without a power/feed ratecontrolling device, but with a feed bin) to crush pebbles for recirculation back to the SAG mill feed ...
WhatsApp: +86 18203695377SAG mill. SAG is an acronym for semiautogenous grinding. SAG mills are autogenous mills that also use grinding balls like a ball mill. A SAG mill is usually a primary or first stage grinder. SAG mills use a ball charge of 8 to 21%. The largest SAG mill is 42' () in diameter, powered by a 28 MW (38,000 HP) motor.
WhatsApp: +86 18203695377The biggest characteristic of the sag mill is that the crushing ratio is large. The particle size of the materials to be ground is 300 ~ 400mm, sometimes even larger, and the minimum particle size of the materials to be discharged can reach mm. The calculation shows that the crushing ratio can reach 3000 ~ 4000, while the ball mill's ...
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WhatsApp: +86 18203695377Ore is reclaimed via apron feeders onto a conveyor belt providing direct feed, at a rate of about 2,500t/h, into the 38ft × 18ft SAG mill. The SAG mill trommel undersize discharges into a hopper and is pumped to conventional hydrocyclones, operating in closed circuit with a 26ft × 40ft ball mill. The hydrocyclone overflow (P80 of 280µm ...
WhatsApp: +86 18203695377The pairing mill combination of a SAG/Ball mill is common in copper/gold mines for that reason. This combination can aim for a fine product sizes are around typically 100200 micron whereas a Vertimill or ISAMill are finer at 2040 micron or smaller.
WhatsApp: +86 18203695377It was initially developed for a SAG/ball mill grinding circuit on the gold plant at Paddy's Flat in Western Australia. The aim of the system is to provide a quick reference manual plus immediate online advisory help for the shift operators. ... System developers are notorious for generating improvements and it needs an armslength manager to ...
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WhatsApp: +86 182036953771. SAG mill is the primary tool for grinding. SAG mill is used before the other mills. Ball mill is a secondary, and it is used after the SAG mill. 2. SAG mill breaks the raw material into pieces for the further grinding. Ball mill is used to grind the pieces of raw material into. powderlike structures. 3.
WhatsApp: +86 18203695377Highly experienced in base metal flotation and gold extraction including all associated areas (SAG / Ball mills, thickeners etc), | Learn more about Doug Price's work experience, education, connections more by visiting their profile on LinkedIn ... Mill Manager New Gold Peak Gold Mine Feb 2016 Apr 2018 2 years 3 months. Cobar ...
WhatsApp: +86 18203695377Sentinel ore is crushed inpit, in three semimobile gyratory crushers. Overland conveyors feed two secondary crushers, and two mill trains each consisting of a 40 ft diameter 28 MW SAG mill twinned with a 44 ft length 22 MW ball mill. The grinding mills are amongst the largest of their type currently operating in the world.
WhatsApp: +86 18203695377SAG Mill Grinding Circuit Design AG and SAG mills are now the primary unit operation for the majority of large grinding circuits, and form the basis for a variety of circuit configurations. SAG circuits are common in the industry based on: High singleline capacities (leading to capital efficiency)
WhatsApp: +86 18203695377By combining with SAG discharge and screening on the SAG discharge screens, topsize control to the ballmill circuit feed is maintained while still unloading the SAG circuit (Mosher et al, 2006). A variant of this method is to direct pebblecrushing circuit product to the ballmill sump for secondary milling; while convenient, this has the ...
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